High-precision tile shaft to use innovation to advance into the world's top ten

With the continuous improvement of China's equipment manufacturing level and localization rate, as the key components of mechanical equipment, the strategic significance of bearings is increasingly prominent. At present, the domestic high-end host products bearing market is almost monopolized by foreign bearings, and the price is 3 to 20 times the domestic similar products. "Pressure is the source of power." Such a large gap makes Wazhou Group, the leading enterprise in the domestic bearing industry, accumulate considerable technical reserves and comprehensive strength after large-scale technological transformation and innovation during the "10th Five-Year Plan" period. After that, the “Eleventh Five-Year Plan” target was locked in the “high national industrial banner, among the world's top ten bearing”.

Improve the technological innovation system

The Z-axis is a well-known large-scale bearing manufacturing enterprise in China, but in the world market, the Z-axis is not a "strong enterprise" for bearing manufacturing. Despite the joint venture with world-famous companies and the introduction of foreign advanced equipment, the ZW axis has been at the forefront of domestic counterparts. However, due to lack of timely digestion and absorption, and lack of a sound technological innovation system, the technical input of the ZW axis did not reach expectations. effect. "High-tech can only be bought by spending money. Only after digestion, absorption, and innovation can we transform others into our own. 'Strong' is the result of innovation." Zhaxi has profound understanding of this.

During the “10th Five-Year Plan” period, the ZW axis increased the pace of digestion, absorption, and technological innovation. In response to the characteristics of bearing products and the development trend of world bearing technology, the company's technology center has been integrated and reorganized. The technology center has been initially formed, supplemented by the combination of production, study and research, and introduced technology, and has been fully technologically innovative. Based on the innovation and development activities, a technology development and innovation system based on self-development and led by project bidding, three development platforms for product R&D, manufacturing and inspection technologies have been established. At the same time, Zhaxi also invested 50 million yuan to build a leading domestic product testing and testing center, and established the only national-level laboratory in the bearing industry, which achieved the connection with international experimental institutions.

At present, the market share of tile-shaft-leading products has greatly increased, and the automobile series bearings have entered the matching markets of the three largest automakers and five major automakers in China, an increase of 120% over two years ago, and the domestic matching of imported vehicles has been realized. Some have developed into exclusive suppliers; Metallurgy series bearings have broken the foreign monopoly of large-scale metallurgy and mining equipment supporting bearings in China; Export products such as gearbox cylindrical bearings and rolling mill bearings have entered the market of developed countries; The growth rate of bearing exports has exceeded 50% for two consecutive years, and there are six kinds of products entering the Japanese market, which is the world's leading producer of bearing products for the first time.

The development of special bearings that can replace imports has always been the pursuit of tile shafts. In recent years, Zhaxi has provided personalized design for companies in the fields of steel and automobiles, and cultivated and developed potential markets for high-end bearings. In China's bearing industry, "ZWZ" bearings have become the only three honorable products with "China Famous Brand", "China Top Brand Product" and "National Mianjian Product".

Targeting high end

In the face of the rapid development of the world's bearing industry, Wazhou will focus on high-precision, high-tech, high value-added new bearing products. The group of data that the reporter saw reflected the ability of the tile shaft to fully innovate: During the Tenth Five-Year Plan period, the tile shaft developed a total of 3,800 new products, transformed 1,100 kinds of old products, replaced 1,200 kinds of imported products, and filled more than 200 domestic product gaps. There are 252 technology developments and more than 1,000 conversion and application technologies. From January to March of this year, more than 80% of the 175 new products developed and researched in tile shafts are imported high-tech products.

Wang Lushun, chairman of Wazhou, said that in the 16 major projects of the country in the revitalization of equipment manufacturing, 14 items are related to bearings. This year, ZWZ will focus on the research and development of supporting bearings for 16 major national projects, and fully launch the research and development project for major product projects, ie, 063 projects, and conduct comprehensive research on key product R&D plans for 9 major projects and 36 subprojects that have been established. Advance. At present, the company plans to invest 1 billion yuan in high-tech industrial parks to be completed. At that time, the iconic industrial park in China's bearing industry will become the R&D and production base for high-tech products such as China's major equipment precision bearings, high-speed railway bearings, high-precision machine tool bearings, aerospace bearings, oversized precision bearings, and wind power bearings. These key products are all supported by national key projects, plus the original world-class railway bearing production line in the original factory, the first domestic production line of EMQ bearings with an annual output of 160,000 sets, the most advanced third-generation passenger car hub production line and the contemporary The world-class production and processing bases for ball screws, all of which mark the transformation of tile shafts with innovations.